When FGHJ4KK-1024G-90G-NG/20P is used as a redundant hollow-shaft feedback device, EncoderWorks can configure a custom compatible replacement solution only if the 1024 PPR nickel-disk scaling, J isolated-bearing construction, KK dual terminal-box layout, /20P hollow-shaft bore, A/B 90° phase relationship, inverted signal pairs, N marker behavior, torque bracket freedom, adapter-shaft run-out, and shielded signal transmission remain unchanged. The main failure boundary is a drive that receives pulses but shows speed deviation, direction error, marker disagreement, redundant-channel mismatch, bearing-current damage, or pulse jitter because the pulse count, terminal-box mapping, bore fit, torque support, or isolation path has changed. Typical production lead time: 15 working days.
This model belongs to the FGHJ 4 isolated hollow-shaft incremental encoder platform. The 1024 PPR value should be treated as a preferred nickel-disk pulse rate, so the replacement focus is stable reference scaling, channel agreement, marker repeatability, terminal-box assignment, and controlled hollow-shaft mounting. The KK structure means both terminal boxes must be checked as redundant feedback paths, not as a single-output K version or a plug-connected SS version.
System Limits
The first system limit is 1024 PPR nickel-disk reference scaling. If either counter path is configured for 1000, 1200, 2048, or another pulse value, both channels may output clean square waves while speed, travel, and synchronization values become wrong. Edge-counting mode, gear ratio, direction logic, and machine conversion factors should be confirmed before startup.
The second limit is KK redundant terminal-box agreement. Each terminal box must preserve A, /A, B, /B, N, and /N exactly as required by the controller or comparison circuit. If one phase pair is swapped, one inverted signal is omitted, one shield reference differs, or the marker signal is wired differently between boxes, the machine may fail during homing, direction reversal, or redundant-channel comparison.
The third limit is hollow-shaft mechanics and bearing isolation. The /20P bore must fit the prepared shaft without forcing, and the torque bracket must compensate shaft movement without loading the bearings. Adapter-shaft radial eccentricity, axial movement, torque-arm binding, shaft shock, or loss of the isolation boundary can shorten bearing life and appear as pulse jitter or intermittent reference errors.
Wiring & Installation
Before replacement, document both terminal-box connections separately. Record supply voltage, GND, shield connection, A/B/N signal sequence, inverted outputs, and any LED-check or diagnostic output used by the control system. Confirm that both counter inputs are scaled for 1024 PPR and that the system expects the same 0°/90° phase sequence and N marker behavior.
During mechanical installation, clean the customer shaft, centering surface, bolting faces, and fastening threads. Align the adapter shaft carefully, avoid hammering the encoder, and do not pull the hollow-shaft device into position by force. The torque bracket should remain free at the link heads and should not transmit bending load into the bearings.
For signal stability, route non-inverted and inverted signals as paired conductors, keep feedback wiring away from inverter, motor, brake, contactor, and power cables, and maintain continuous shield bonding. The isolation requirement should also be preserved so shaft currents or potential differences do not pass through the encoder bearings. After commissioning, verify pulse count, direction, N marker repeatability, redundant-channel agreement, shielding continuity, isolation boundary, and stable operation through the required speed range.
Custom Compatible Solution
EncoderWorks can configure the replacement around the installed FGHJ 4 isolated hollow-shaft and redundant terminal-box interface:
- Match 1024 PPR square-wave incremental output with 0°/90° channel behavior and inverted signal pairs
- Preserve J isolated-bearing construction, KK dual terminal-box structure, N marker behavior, supply range, output level, and redundant-channel compatibility
- Adapt the FGHJ 4 /20P hollow-shaft bore, adapter-shaft fit, torque bracket position, sealing boundary, and cable-entry orientation
- Review 100 kHz / 150 kHz frequency margin, shielded twisted-pair routing, terminal-box mapping, bearing load, isolation boundary, and marker-pair consistency
Key Data
| Item | Data |
|---|---|
| Model | FGHJ4KK-1024G-90G-NG/20P |
| Encoder type | Incremental hollow-shaft encoder |
| Series | FGHJ 4 |
| Bearing construction | Isolated bearings |
| Connection structure | KK redundant dual terminal boxes |
| Pulses per revolution | 1024 PPR |
| Pulse disk class | Preferred nickel-disk pulse rate |
| Signal output | Square wave, 0° and 90° channels |
| Inverted signals | Yes, Option G |
| Marker pulse | Option N with inverted marker signal |
| Redundant structure | One pulse disk, two scanning/evaluation systems |
| Hollow-shaft interface | /20P |
| Supply voltage | 12–30 VDC |
| Output type | Differential line-driver / push-pull style output |
| Frequency range | 0–100 kHz standard, up to 150 kHz if specified |
| Protection class | IP55 standard, IP56 versions depending on sealing and connection type |
| Mechanical checks | /20P bore fit, adapter-shaft run-out, torque bracket freedom, bearing load, isolation boundary |
| Key replacement checks | 1024 PPR scaling, isolated bearings, KK terminal-box agreement, A/B phase, N marker, shielding |
