For FGHJ4K-1024G-90G/20P, EncoderWorks can configure a custom compatible replacement solution only if the 1024 PPR nickel-disk scaling, J isolated-bearing construction, K single terminal-box wiring, /20P hollow-shaft bore, A/B 90° phase relationship, inverted signal pairs, torque bracket freedom, adapter-shaft run-out, and shielded signal transmission remain matched. The main failure boundary is a hollow-shaft feedback system that receives pulses but shows wrong speed scaling, direction reversal, pulse jitter, or bearing-current damage because the pulse count, terminal assignment, bore fit, torque support, or isolation path has changed. Typical production lead time: 15 working days.
This model belongs to the FGHJ 4 isolated hollow-shaft incremental encoder platform. The 1024 PPR value should be treated as a preferred nickel-disk pulse rate, so replacement work should focus on stable A/B scaling, direction logic, terminal-box mapping, isolated bearing protection, and controlled hollow-shaft mounting. Because this model code does not include NG, it should be handled as an A/B feedback version without an N marker output. It should not be described as a KK redundant dual-terminal-box encoder, an S plug version, or an FGHJ40 configuration with different electrical limits.
System Limits
The first system limit is 1024 PPR A/B scaling. If the controller is configured for 1000, 1200, 2048, or another pulse value, the encoder may output clean square waves while speed, travel, and position values become wrong. Edge-counting mode, gear ratio, direction logic, and machine conversion factors should be checked before startup.
The second limit is no-marker feedback logic. Since the model code does not include NG, the replacement should not add an N marker signal unless the machine documentation specifically requires it. A controller expecting only A, /A, B, and /B may show wiring errors or unused-channel faults if an added reference output is connected incorrectly. Direction, speed, and position counting must therefore be verified through the A/B phase relationship rather than through a zero-reference pulse.
The third limit is hollow-shaft mechanics and bearing isolation. The /20P bore must fit the prepared shaft without forcing, and the torque bracket must compensate shaft movement without loading the bearings. Adapter-shaft radial eccentricity, axial movement, torque-arm binding, shaft shock, or loss of the isolation boundary can shorten bearing life and appear as pulse jitter or intermittent signal instability.
Wiring & Installation
Before replacement, record the terminal-box connection for supply voltage, GND, shield, A/B signal sequence, inverted outputs, and any LED-check or diagnostic output used by the control system. Confirm that the counter input is scaled for 1024 PPR and that the application expects the same 0°/90° phase sequence without an N marker channel.
During mechanical installation, clean the customer shaft, centering surface, bolting faces, and fastening threads. Align the adapter shaft carefully, avoid hammering the encoder, and do not pull the hollow-shaft device into position by force. The torque bracket should remain free at the link heads and should not transmit bending load into the bearings.
For signal stability, route non-inverted and inverted signals as paired conductors, keep feedback wiring away from inverter, motor, brake, contactor, and power cables, and maintain continuous shield bonding. The isolation requirement should also be preserved so shaft currents or potential differences do not pass through the encoder bearings. After commissioning, verify pulse count, direction, terminal-box sealing, shielding continuity, isolation boundary, and stable operation through the required speed range.
Custom Compatible Solution
EncoderWorks can configure the replacement around the installed FGHJ 4 isolated hollow-shaft and single terminal-box interface:
- Match 1024 PPR square-wave incremental output with 0°/90° A/B channel behavior and inverted signal pairs
- Preserve J isolated-bearing construction, K single terminal-box structure, supply range, output level, and no-marker feedback logic
- Adapt the FGHJ 4 /20P hollow-shaft bore, adapter-shaft fit, torque bracket position, sealing boundary, and cable-entry orientation
- Review 100 kHz / 150 kHz frequency margin, shielded twisted-pair routing, terminal-box mapping, bearing load, isolation boundary, and A/B direction stability
Key Data
| Item | Data |
|---|---|
| Model | FGHJ4K-1024G-90G/20P |
| Encoder type | Incremental hollow-shaft encoder |
| Series | FGHJ 4 |
| Bearing construction | Isolated bearings |
| Connection structure | K single terminal box |
| Pulses per revolution | 1024 PPR |
| Pulse disk class | Preferred nickel-disk pulse rate |
| Signal output | Square wave, 0° and 90° channels |
| Inverted signals | Yes, Option G |
| Marker pulse | Not included in model code |
| Hollow-shaft interface | /20P |
| Supply voltage | 12–30 VDC |
| Output type | Differential line-driver / push-pull style output |
| Frequency range | 0–100 kHz standard, up to 150 kHz if specified |
| Protection class | IP55 standard, IP56 versions depending on sealing and connection type |
| Mechanical checks | /20P bore fit, adapter-shaft run-out, torque bracket freedom, bearing load, isolation boundary |
| Key replacement checks | 1024 PPR scaling, isolated bearings, terminal-box mapping, A/B phase, no-marker logic, shielding |
