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Home › Selection & Replacement › HOG131 DN 3072 I 25H7 Encoder – Custom Replacement

HOG131 DN 3072 I 25H7 Encoder – Custom Replacement

EncoderWorks Team
6 monthsago

The HOG131 DN 3072 I 25H7 is a high-resolution incremental encoder designed for heavy-duty industrial drive systems. With 3072 pulses per revolution and a 25H7 hollow shaft, this model is typically installed on large motors and rotating machinery where accurate speed feedback and long-term mechanical stability are essential.

In many steel, cement, and bulk material handling applications, this encoder has been in service for years as part of a proven control setup. When the original unit becomes difficult to source, switching to a different encoder type often introduces alignment issues or signal incompatibility, especially in torque-supported installations.

For this reason, we offer a customized replacement solution. The alternative encoder maintains the same mounting interface, pulse resolution, output signals, and electrical characteristics as the original unit.

HOG131 DN 3072 I 25H7 Encoder – Custom Replacement-EncoderWorks

The main difference is that the replacement encoder uses a blind hollow shaft design, whereas the original encoder features a through hollow shaft. In wind power applications, this design difference does not affect functionality and allows for direct substitution.

Customers only need to inform us of the shaft length in advance, and the shaft bore depth will be matched accordingly during production.

Technical data

ParameterValue
Technical data - electrical ratings
Voltage supply9...30 VDC; 5 VDC ±5 %; 9...26 VDC
Consumption w/o load≤100 mA
Pulses per revolution1024...3072 (other pulse numbers on request)
Phase shift90° ±20°
Duty cycle40...60 %
Reference signalZero pulse, width 90°
Sensing methodOptical
Output frequency≤120 kHz
Output signalsK1, K2, K0 + inverted
Output stagesHTL; TTL/RS422
Interference immunityEN 61000-6-2
Emitted interferenceEN 61000-6-3
Technical data - mechanical design
Size (flange)ø130 mm
Shaft typeø16...36 mm (through hollow shaft)
Admitted shaft load≤300 N axial; ≤500 N radial
Protection EN 60529IP 56
Operating speed≤6000 rpm (mechanical)
Operating torque typ.15 Ncm
Rotor moment of inertia4.9 kgcm² (ø32)
Material (Housing)Aluminium alloy
Material (Shaft)Stainless steel
Operating temperature-40...+100 °C
Resistance (Vibration)IEC 60068-2-6 (10 g, 10-2000 Hz)
Resistance (Shock)IEC 60068-2-27 (200 g, 6 ms)
Corrosion protectionSalt mist CX (C5-M) according to ISO 12944-2
Explosion protectionII 3 G Ex ec IIC T4 Gc (gas); II 3 D Ex tc IIIB T135°C Dc (dust)
ConnectionTerminal box
Weight approx.4 kg
Industrial Encoder Technical Consultant

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Industrial Encoder Technical Consultant

Contact Support

WeChat: +86 150 5045 0799 (WhatsApp)

Email: sividi360@outlook.com

FGH4K-1200G-90G-NG/20P 1200 PPR Hollow-Shaft Grounding

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WeChat:+86 150 5045 0799 (WhatsApp)Email:sividi360@outlook.com