We provide a custom-built parallel encoder replacement solution for the CRF58-4096G4096C23, developed to accurately match the original 4096×4096 multi-turn resolution and parallel signal output. All key mechanical and electrical parameters—including shaft type, mounting dimensions, housing design, and connector layout—are precisely replicated. This ensures true plug-and-play installation, allowing the replacement to be integrated directly into existing equipment without any mechanical modification or control system changes. The standard production and delivery cycle is 10–15 working days.
This replacement solution has been deployed in industrial projects across Southeast Asia, the Middle East, Russia, Brazil, Indonesia, and Ukraine. End users highlight its stable signal performance, durable mechanical structure, and reliable multi-turn feedback under demanding operating conditions. Designed for long-term use, it performs consistently in CNC machinery, automated production lines, material handling systems, and wind energy applications, offering a practical and cost-effective alternative when original encoders are difficult to source.
Technical data
| Parameter | Value |
| Electrical data (Valid for all versions unless otherwise stated) | |
| Sensor system | GaAlAs diode, photo-transistor array, precision comparator |
| Parallel output circuits | A = Open collector, C = Darlington, D = Push pull |
| Serial outputs | Differential output to RS422 |
| SS/ ASA | Differential (opto-coupler) for data driver RS 422 |
| Parity bit | Check bit (not to RS - 22 Bit) |
| Error bit output | Data Bit (parallel and SS/ 32 Bit only) |
| Enable circuit for bus operation | Active or inactive |
| Multifunctional inputs (MFP) | Signal input 6 |
| Memory circuit (latch) | Through MFP |
| Code sense | CW or CCW |
| Supply voltage range | 11 to 26 VDC |
| Supply current | 80 mA typ. / 120 mA max. |
| Data rate | 1 to 3 kHz, depending on programming (parallel interface only) |
| Measurement position deviation | ≤ ± 238' (for 4096 pos. / 360°) |
| Disc coding | Gray code |
| Setting cycles EEPROM | ≤ 10^6 |
| Mechanical data | |
| Operating speed | 3000 rpm max. (continuous), 4000 rpm max. (short period) |
| Operating torque | 5 Ncm min. (at 1000 rpm) |
| Wind-up torque | ≤ 10 Ncm (4 Ncm - CRF 66) |
| Angular acceleration | 10^6 rad/s^2 max. |
| Inertial mass of rotor | 50 gcm^2 |
| Permissible axial and radial shift load | 250 N max. |
| Bearing life expectancy | 10^6 turns |
