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Home › Selection & Replacement › AG661 03-466103000000 – Customized Multi-Turn Absolute Encoder Replacement

AG661 03-466103000000 – Customized Multi-Turn Absolute Encoder Replacement

EncoderWorks Team
6 monthsago

We offer a project-specific replacement solution for this multi-turn absolute encoder, engineered to reproduce the original unit’s functional characteristics while allowing controlled customization for installation and operating conditions. The replacement is designed around the existing mechanical interface and electrical layout, ensuring compatibility with the current drive system and control architecture. Rather than a standard off-the-shelf substitute, the encoder configuration can be adapted in terms of shaft execution, connector orientation, and housing protection to suit the actual application environment.

From a technical standpoint, this model belongs to the category of SSI Gray code multi-turn absolute encoders used for precise and deterministic position acquisition. The replacement maintains consistent SSI timing behavior and data structure, enabling seamless communication with PLCs and motion controllers already configured for this protocol. Position feedback is generated using a 4096-step single-turn resolution combined with 4096 multi-turn counts, delivering high absolute accuracy across extended operating ranges. The encoder operates from a DC 10–32 V supply, supporting stable performance in industrial installations subject to voltage variation. Mechanical design elements such as bearing arrangement, shaft interface, and housing stiffness are matched to ensure reliable operation at high rotational speeds, while maintaining resistance to shock and vibration typical of heavy-duty machinery.

AG661 03-466103000000 – Customized Multi-Turn Absolute Encoder Replacement-EncoderWorks
AG661 03-466103000000 – Customized Multi-Turn Absolute Encoder Replacement-EncoderWorks

In application, this customized replacement encoder is suitable for systems that rely on accurate absolute position feedback under continuous operation. Common use cases include transfer systems, lifting and positioning mechanisms, automated storage equipment, and process machinery where repeatable positioning and signal integrity are critical. By combining protocol compatibility with configurable mechanical and electrical features, the replacement solution delivers dependable performance and long-term operational stability.

Technical data

ParameterValueUnit
Max. permissible speed6000rpm^-1
Permissible angular acceleration of rotor10^5rad \cdot s^-2
Moment of inertia of rotor45gcm^2
Max. starting torque at 25°C1Ncm
Max. load on shaft
- With standard shaftaxial: 50 / radial: 200N
- With expanding shaftaxial: 10 / radial: 20N
Service life of ball bearings (at 10 N axial/radial load @ 3000 $rpm^{-1}$)25000h
Vibration, sinusoidal 100 Hz100ms^-2
Radial impacts on the flange within 10 ms300ms^-2
ProtectionSee option concerned-
Relative humidity95%
Temperature rangeSee option concerned-
Weightapprox. 0.4kg
ParameterValueUnit
Max. step frequency100kHz
Supply voltage10 ... 32V
Max. power consumption3.7W
Angular error$10^{-3}$rad
Pick-up codeGray single-step-
TransmittersGaAlAs diodes-
MTBF$10^5$h
Industrial Encoder Technical Consultant

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WeChat: +86 150 5045 0799 (WhatsApp)

Email: sividi360@outlook.com

Industrial Encoder Technical Consultant

Contact Support

WeChat: +86 150 5045 0799 (WhatsApp)

Email: sividi360@outlook.com

AG661 02-466102000000 – Customized Absolute Encoder Replacement

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WeChat:+86 150 5045 0799 (WhatsApp)Email:sividi360@outlook.com