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Home › Selection & Replacement › XHI 803 770594-01 – Custom Replacement Solution

XHI 803 770594-01 – Custom Replacement Solution

EncoderWorks Team
7 monthsago

We provide a custom replacement solution for XHI 803 770594-01, engineered to match the original incremental encoder in mechanical design, electrical characteristics, and signal behavior. This replacement is intended for maintenance, retrofit, and long-term supply continuity scenarios where the original model is difficult to source. The solution is developed based on application requirements and can be adapted to shaft interface, mounting dimensions, output format, and resolution to ensure seamless integration into existing systems without changes to the control logic.

The encoder is designed for heavy-duty industrial applications, offering stable incremental output signals suitable for speed feedback and relative position measurement. It supports common incremental signal formats with reference pulse options and is compatible with standard PLCs, drives, and motion controllers. The robust housing and bearing structure enable reliable operation under vibration, shock, and varying environmental conditions, making it suitable for cranes, conveyors, steel processing, and other demanding automation equipment.

XHI 803 770594-01 – Custom Replacement Solution-EncoderWorks
XHI 803 770594-01 – Custom Replacement Solution-EncoderWorks

This custom replacement focuses on functional equivalence rather than brand dependence, ensuring consistent performance and long-term availability. Each unit is technically reviewed before production to confirm key parameters such as resolution, output level, supply voltage, and mechanical interface. By choosing this replacement for XHI 803 770594-01, users gain a reliable, application-oriented solution backed by engineering support, controlled lead time, and stable supply for future maintenance needs.

Technical data

PropertyValue
Operating temperature-20 °C...+85 °C
Ingress protection class [IEC 60529]IP67 (IP66 at shaft inlet)
Vibration [IEC 60068-2-64]≤ 20 g, 55-2000 Hz
Shock [IEC 60068-2-27]≤ 400 g, 3.5 ms
Shaft load max (axial/radial)100 N / 300 N
Rotational speed max6000 rpm
Shaft materialStainless steel with insulated peek insert
Cover materialAluminium (anodized)
Weight1400 g
PropertyValue
TypeXHI
Model803 Standard
Shaft typeØ16 mm blind hollow shaft
Flange type86-flange
Resolution1024 ppr
Power supply9-30 Vdc
Output signalHigh Current HTL (HCHTL)
Connection typeCable gland
Connecting directionAdjustable
Number of channels6 (S00, S00, S90, S90, Sref, Sref)
Torque support120° torque bracket
Cable gland dimensionM20 for Ø8-11 mm cables
PropertyValue
Polarity protectedYes
Short circuit protected incremental outputsYes
Current consumption (No load)60 mA at 24 Vdc (Max. 80 mA)
Incremental output load (max)± 40 mA
Output frequency max200 kHz
Cable length max350 m at 100 kHz
Channel separation90 °el ± 25 °el
Dividing error± 50 °el
EncoderWorks Technical Support

Contact Support

WeChat: +86 150 5045 0799 (WhatsApp)

Email: encoderworks@outlook.com

EncoderWorks Technical Support

Contact Support

WeChat: +86 150 5045 0799 (WhatsApp)

Email: encoderworks@outlook.com

CAMX_12//PC5G//11//T3A030 CAMX12-11BT-002 – 1:1 Replacement

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EncoderWorks Team

WeChat:+86 150 5045 0799 ( WhatsApp) Email:encoderworks@outlook.com