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Home › Selection & Replacement › XHI 803 731636-01 – Customized Incremental Encoder Replacement

XHI 803 731636-01 – Customized Incremental Encoder Replacement

EncoderWorks Team
7 monthsago

We can provide a customized replacement solution for this heavy-duty hollow shaft incremental encoder, engineered to match the original installation and operating conditions without directly referencing any brand. The replacement encoder can be configured according to customer-specific requirements, including hollow shaft diameter, torque arm design, connector or cable orientation, and optional diagnostic functions, ensuring proper mechanical fit and system integration.

From a technical standpoint, the original encoder is designed for demanding industrial environments and features a 1024 PPR incremental resolution, High-Current HTL (HC-HTL) output, and a 9–30 VDC power supply range. It supports high rotational speeds up to 6000 rpm and provides reliable signal transmission under vibration and shock. The mechanical design includes an IP67 protection rating and defined axial and radial load capacities suitable for heavy-duty drive systems. Our replacement solution matches these critical parameters, including pulse count, signal level, channel configuration, and environmental protection, while allowing fine adjustments to electrical characteristics and interfaces to ensure compatibility with existing control systems.

XHI 803 731636-01 – Customized Incremental Encoder Replacement-EncoderWorks
XHI 803 731636-01 – Customized Incremental Encoder Replacement-EncoderWorks

In conclusion, this replacement encoder offers stable incremental feedback and robust mechanical performance, making it well suited for applications such as industrial drives, conveyors, winches, and rotating machinery where accuracy, durability, and long-term reliability are required.

Technical data

ParameterValue
Operating temperature-20 °C .. +85 °C
Ingress protection class [IEC 60529]IP67 (IP66 at shaft inlet)
Vibration [IEC 60068-2-6]≤ 200 m/s²
Shock [IEC 60068-2-27]≤ 1500 m/s²
Cover materialAluminium (anodized)
Weight1400 g
Shaft load (axial/radial)100 N / 300 N
Rotational speed max6000 rpm
Shaft materialStainless steel with insulated peek insert
Short circuit protectedYes
Polarity protectedYes
Current consumption60 mA at 24 Vdc (Max. 80 mA)
Output load± 40 mA
Output frequency max200 kHz
Cable length max350 m at 100 kHz
Channel separation90° el ± 25° el
Dividing error± 50° el
Overvoltage protectionAvailable upon request
ParameterValue
TypeXHI
Model803 Standard
Shaft typeØ16 mm blind hollow shaft
Flange type86-flange
Resolution1024
Power supply9-30 Vdc
Output signalHC-HTL
Connection typeCable gland
Connecting directionRadial
Cable gland dimensionM20 for Ø8-11 mm cables
Torque support120 degrees torque bracket
Number of channels6
Advanced Diagnostic SystemAvailable upon request
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EncoderWorks Technical Support

Contact Support

WeChat: +86 150 5045 0799 (WhatsApp)

Email: encoderworks@outlook.com

XHI 803 1087621-02 – Customized Replacement

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WeChat:+86 150 5045 0799 ( WhatsApp) Email:encoderworks@outlook.com