For applications using the POG10 D 512 I encoder, we provide a dependable customized replacement solution engineered for seamless integration into existing equipment. The replacement encoder is designed to match the original unit in mounting interface, shaft structure, pulse resolution, output signal format, and essential electrical characteristics. This enables direct replacement without requiring changes to the control system configuration, making it suitable for continuous-duty and heavy-load industrial operations.
From a technical standpoint, POG10 D 512 I is a heavy-duty incremental rotary encoder with a resolution of 512 pulses per revolution, delivering A/B quadrature signals with an index pulse (I signal) for accurate position referencing. The customized replacement maintains equivalent phase accuracy, signal stability, and maximum output frequency to ensure reliable speed and position feedback. Output options such as HTL or TTL can be configured according to system requirements, while the power supply range and electromagnetic compatibility design support stable performance in high-speed operation, long cable installations, and electrically noisy environments. Reinforced bearings and a robust internal structure are applied to withstand high shaft loads and frequent start-stop conditions.
In terms of mechanical compatibility and environmental performance, the replacement encoder can be tailored to the original shaft diameter, tolerance class, flange dimensions, and protection level. It is compatible with standard solid-shaft mounting arrangements and widely used in material handling systems, heavy machinery, metallurgical equipment, energy facilities, and other harsh industrial applications. Through application-specific parameter confirmation and pre-delivery functional testing, this customized replacement solution offers long-term operational reliability, simplified maintenance, and controlled lifecycle costs, making it a practical and trustworthy alternative for the POG10 D 512 I encoder.
Technical data
| Parameter | Value |
| Technical data - electrical ratings | |
| Voltage supply | 5 VDC ±5 %; 9...26 VDC; 9...30 VDC |
| Consumption w/o load | ≤100 mA |
| Resolution (steps/turn) | 1...2500 |
| Phase shift | 90° ±20° |
| Scan ratio | 40...60 % |
| Reference signal | Zero pulse, width 90° |
| Sensing method | Optical |
| Output frequency | ≤120 kHz |
| Output signals | K1, K2, K0 + inverted |
| Output circuit | TTL (RS422); HTL (power linedriver) |
| Interference immunity | DIN EN 61000-6-2 |
| Emitted interference | DIN EN 61000-6-4 |
| POG 10 (Approval) | |
| Approval | UL approval / E256710 |
| Technical data - mechanical design | |
| Dimensions (flange) | ø115 mm |
| Shaft | ø11 mm |
| Shaft loading | ≤300 N axial; ≤450 N radial |
| Flange | EURO flange B10 |
| Protection DIN EN 60529 | IP 66 |
| Materials | Housing: aluminium die-cast; Shaft: stainless steel |
| Operating temperature | -40...+100 °C; -50...+100 °C (optional) |
| Connection | Terminal box |
| POG 10 (Mechanical) | |
| Operating speed | ≤12000 rpm (mechanical) |
| Operating torque typ. | 2 Ncm |
| Rotor moment of inertia | 200 gcm² |
| Resistance | IEC 60068-2-6 Vibration 20 g, 10-2000 Hz; IEC 60068-2-27 |
